Thermocutters


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Blades for the AZTC-20, ZETZ-9, ZETZ-24, and ZETZ-25 Thermocutters

Choose the bladed to suit the application. These blades are designed so that heat is concentrated along the cutting edge for optimum cutting temperature. Before inserting in the material to be cut, the temperature of the blade will be between 200°F and 1400°F, depending on the type of blade and the thermocutter used. The temperature of the blade cools down as it enters the material. The temperature is affected by the thermal properties and heat conductivity of the material being cut and determines the cutting speed.
Blades Thickness Cutting
Edge
Length
(Not necessarily to scale) Uses
No.T 3/15 0.6 mm 15 mm Standard blade used for many simple cutting applications.
No.T 3/30 0.6 mm 30 mm
No.T 3/50 0.6 mm 50 mm
No.T 3/90 0.6 mm 90 mm
No.T 3/125 0.6 mm 125 mm
Blades Thickness Cutting
Edge
Length
Sharpened on two sides to prevent distortion, allows cutting in two directions ideal for cutting foam.
No.T 2/50 0.6 mm 50 mm
No.T 2/100 0.6 mm 100 mm
No.T 2/150 0.6 mm 150 mm
No.T 2/200 0.6 mm 200 mm
Blades Thickness Cutting
Edge
Length
With angled cutting edge and parrot's beak to serve as guide hook.
No.T 11/15 0.6 mm 15 mm
No.T 11/30 0.6 mm 30 mm
Blades Thickness Cutting
Edge
Length
Snub-nose design allows for concentrated heat at the tip.
No.T-4 0.6 mm 30 mm
Blades Thickness Cutting
Edge
Length
Spade-shaped to held vertically. Suitable for mounting applications.
Available blades thicknesses: 0.6 mm, 0.8 mm and 1.0mm.
No.T 015/0.6 0.6 mm 35 mm
No.T 015/0.8 0.8 mm 35 mm
No.T 015/1.0 1.0 mm 35 mm
Blades Thickness Cutting
Edge
Length
With Glide Hook
Hooks into material and glides along cutting base. No. T 02S0 is offset at 90° angle.
No.T 01 0.6 mm 6 mm
No.T 02 0.8 mm 12 mm
No.T 02S0 1.0 mm 12 mm
Blades Thickness Cutting
Edge
Length
With short, obtuse angled cutting edges, both sides ground.
No.T 04 0.6 mm 15 mm
Blades Thickness Cutting
Edge
Length
With wide blade back and reinforced cutting flange for stable cutting. This high temperature blade is designed for heat-sealing the cut edges.
No.T 05 0.6 mm 40 mm
Blades Thickness Cutting
Edge
Length
Double concave cutting edges leading to a point. Cuts at an oblique angle at high temperature. Small radius on rounded cuts. No need for pre-drilling. Anti-static deburring and sprues trimming. Less waste, fewer tension cracks.
No.T 011/0.6 0.6 mm 10 mm
No.T 011/0.8 0.8 mm 10 mm
Blades Thickness Cutting
Edge
Length
Double edged, concave edges with a point. Cuts at oblique angles at high temps.
No.T 012/0.6 0.6 mm 35 mm
No.T 012/1.01.0 mm 35 mm
Blades Thickness Cutting
Edge
Length
Used for sheet plastics, asphalt roofing paper, roll stock and any high-heat application. Not designed for continuous use. ZETZ-24 only.
No. V-1 2.0 mm 15 mm
Blades Thickness Cutting
Edge
Length
With rounded edge to glide along cutting surface. Heat seals the edges to prevent fraying of synthetic fibers and textiles.
No.T 06 0.6 mm 3 mm
Cutting Slings Cutting Sling T-150 consists of adjustable arms plus Blade No. T 151 which can be reshaped once. Applications: For rounded, angular, concave and other shaped cuts. Shaping interior spaces, cutting hollows into foam materials such as PE, PS, PU, etc.
No. T 150
Blades Thickness Blade
Length
No. T 151 0.05 mm 15 cm
Blade Cutting
Width
Cutting
Depth
Grooving blade (for use with Cutting Sling). For quick cutting of grooves and flutes in foam materials made of PE, PS, PU.
No. Tn 106 16-22 mm 16 mm
Blades Thickness Cutting
Edge
Length
With curved cutting edge and thick blade, this high temperature blade is suitable for long cuts under pressure. T 013/70 and T 013/115 blades are for use with ZETZ-24 only.

ATL Blades are the same as T013 Blades with the exception of being offset at a 45° angle.
No. T 013/45 0.8 mm 45 mm
No. T 013/70 1.0 mm 70 mm
No. T 013/115 1.0 mm 115 mm
No. ATL/45 0.8 mm 45 mm
No. ATL/70 1.0 mm 70 mm
Blades Thickness Cutting
Edge
Length
With evenly heated cutting edge and 50 mm cutting length up to 120 mm, this thick blade is suitable for thermoplastics with low melting points such as foam polyethylene, polystyrene, polyurethane. Gives a clean cut which allows seamless joining of material in subsequent sealing or gluing operations. Good for cutting profile gaskets of PVC and Neoprene rubber for windows and door frames without crushing the material and roof and wall insulation boards up to 120 mm thickness. No gap, no cold bridge. T 08/75 and up are for use on ZETZ-24 only.
No. T 08/50 0.8 mm 50 mm
No. T 08/75* 0.8 mm 75 mm
No. T 08/100* 0.8 mm 100 mm
No. T 08/120* 0.8 mm 120 mm
*T 08/75, T 08/100 and T 08/120 are for use on ZETZ-24 only.
Blades Thickness Cutting
Edge
Length
Blades are designed for rapid heating to maximum temperature. The entire cutting edge must be used in the material to obtain full benefit of the heat and to maximize cutting efficiency. Blades are available in 5 cutting lengths and should be chosen according to thickness of material.
No. T 10 1.0 mm 10 mm
No. T 15 1.0 mm 15 mm
No. T 20 1.0 mm 20 mm
No. T 25 1.0 mm 25 mm
No. T 30 1.0 mm 30 mm
Blades Thickness Cutting
Edge
Length
Used for melting round holes in plastic and nylon materials.
No. SA-1 2.5 mm 5.0 mm
Blades Thickness Cutting
Edge
Length
Ideal for removal of adhesive material or removal of plastic flashings. Scoop design with 1/8" sides.
No. ATS 10 0.8 mm 10 mm
No. ATS 18 1.0 mm 18 mm
No. ATS 22 1.0 mm 22 mm
Blades Thickness Cutting
Edge
Length
Heavy duty blade designed for removing plastic/rubber linings inside storage tanks. Scoop design with 3/8" sides.

For use with ZETZ-24 only.
No. TS 30 1.0 mm 30 mm
Blades Thickness Cutting
Edge
Length
Designed for cutting at offset angles. Suitable for permanent mounting operations— sharpened on both sides.

For use with ZETZ-24 only.
No. ATP 18 1.0 mm 18 mm
No. ATP 22 1.0 mm 22 mm
No. ATP 33 1.0 mm 33 mm
No. ATP 38 1.0 mm 38 mm
No. ATP 40 1.0 mm 40 mm
No. ATP 50 1.0 mm 50 mm
No. ATP 55 1.0 mm 55 mm
Blades Thickness Cutting
Edge
Length
Blades for cutting insulating material. Thick blade for controlled cutting, with constant temperature along the cutting edge. Blades available in 7 lengths, should be chosen according to thickness of material.
No. DT 50 1.0 mm 50 mm
  • For anyone using foam insulation such as contractors, painters, interior fitters, insulating specialists.
  • Roof and wall insulation boards up to 200 mm thickness made of PE, PS, PU.
  • Quick and neat joining and fitting of insulation boards. Cutting time for 1m long, 150 thick insulation board is 8 seconds.
No. DT 75 1.0 mm 75 mm
No. DT 100 1.0 mm 100 mm
For a length of more than 100 mm, use only on ZETZ-24.
No. DT 125 1.0 mm 125 mm
No. DT 150 1.0 mm 150 mm
No. DT 175 1.0 mm 175 mm
No. DT 200 1.0 mm 200 mm

Other Applications
  • Cutting natural and synthetic rubber
  • Cutting rubber sheets 30-80 Shore
  • Cutting rubber with textile
  • Degating molded parts
  • Cutting PVC boards, foils and sheets
  • Cutting off industrial tubing, profile gaskets
  • Cutting roof and wall insulation boards up to 125 mm thickness made of foam PE, PS, PU. No gap, no cold bridge.
  • Cutting car trim, upholstery, cutouts in instrument panels
  • Cutting and sealing synthetic fabrics
  • Cutting out silicone gaskets for construction joints
  • Stress-free cutting of profile gaskets of PVC and Neoprene rubber for window and door frames
  • Clean cuts for subsequent welding or gluing
  • Electrical installations like conduit and trunking channels, insulating cables and leads
Item #Product
AZTC-20, ZETZ-24, ZETZ-25, ZETZ-9Thermocutter Blades
Choose from 22 different blade types in a variety of sizes.
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